Table of Contents:

Robot Based Container Handling Systems

Back to Top

Unscrambling Type Container Handling Systems

THE 206HP Container Stacker

  • AN UNSCRAMBLING AND RE-ORIENTATION TYPE STACKER
  • CONTAINERS FALL FROM AN IN-PRESS CONVEYER INTO VIBRATORY TRAY
  • SYSTEM UNSCRAMBLES CONTAINERS INTO SINGLE FILE AND FEEDS TO ELEVATING CONVEYER
  • MIS-ORIENTED PARTS ARE SENSED AND RE-CIRCULATED IF NECESSARY
  • AT ORANGE BELT SECTION PARTS TRANSITION FROM OPEN END UP TO OPEN END FORWARD, READY FOR STACKING
  • PARTS FLOW ONTO SPIN BAR STACKING SECTION WHERE THEY ARE STACKED TO THE REQUIRED STACK LENGTH AND TRANSFERRED IN FINISHED LENGTH TO THE STORAGE TABLE , READY FOR PACKING
  • CAN HANDLE ROUND CONTAINERS FROM 1.5" DIA TO 8" DIA
  • CAN HANDLE SQUARE CONTAINERS FROM 2" TO 6" SQUARE
  • RATES FROM 40 TO 200 PARTS PER MINUTE (VARIES WITH CONTAINER SIZE AND ASPECT RATIO)
  • AVAILABLE WITH TWO LEVEL STORAGE TABLE FOR GREATER UNATTENDED OPERATION
  • AVAILABLE WITH LIGHTED INSPECTION TABLE

If you do not see your specific application listed, please call us for a proposal, fully customized, to your needs.

Back to Top

Unscrambling Type Lid Handling Systems

Model L-790 Lid Stacker

Function Summary:

  • Lids are fed to the Unscrambling Disk from mold by in press conveyor (can be purchased from CBW or customer can provide.)
  • Lids are conveyed for air jet orientation before being conveyed, via Incline Vacuum Conveyor.
  • The lids are then conveyed to a “waterfall” type vacuum where the lid orientation is changed from the horizontal to vertical condition, before being deposited onto the Spin Bars.
  • The operator manually separates a length of lid stack for removal from the spin bars.

Standard Features:

  • Unscrambling Disk will include the Non-step Reject Pulley Escapement, Inner Disk Mechanism, Pre-escapement Tunnel, and Pre-escapement Paddle.
  • Allen Bradley Micro Logic PLC Controls.
  • Delrin Tapered Cone (replaces the black rubber material on the spin bars in order to aid in moving lids down the spin bars in a rapid fashion.
  • Rotating centrifugal disc unscrambler with two rotating discs operating at different rpm to facilitate lid orientation and separation.
  • Single-lane exit with photoelectric sensor to sense whether lid is right side or wrong side up.
  • Non-contact, air actuated re-orientation system.
  • Vacuum elevating conveyor with alignment guide to align oriented lids into single file.
  • Vacuum controlled lid pre-spin and feed station to feed oriented lids onto the accumulation conveyor or "spin bars".
  • Two-lane, three "spin bar", 7' accumulation conveyor, allowing 55" long stacks.
  • Stainless steel catch pan to catch lids, which fall from, spin bars.
  • Heavy-duty, 2" x 2" extruded frame, caster mounted for easy movement.
  • Motor, 3/4 HP (480/3/60, 1800 rpm) with variable pitch sheave control.

Model DL-790 Lid Stacker

Function Summary:

  • Lids are fed to the Unscrambling Disk from mold by in press conveyor (can be purchased from CBW or customer can provide.)
  • Lids are conveyed for air jet orientation before being conveyed, via Incline Vacuum Conveyor.
  • The lids are then conveyed to a “waterfall” type vacuum where the lid orientation is changed from the horizontal to vertical condition, before being deposited onto the Spin Bars.
  • The operator manually separates a length of lid stack for removal from the spin bars.

Standard Features:

  • Unscrambling Disk will include the Non-step Reject Pulley Escapement, Inner Disk Mechanism, Pre-escapement Tunnel, and Pre-escapement Paddle.
  • Allen Bradley Micro Logic PLC Controls.
  • Delrin Tapered Cone (replaces the black rubber material on the spin bars in order to aid in moving lids down the spin bars in a rapid fashion.
  • Rotating centrifugal disc unscrambler with two rotating discs operating at different rpm to facilitate lid orientation and separation.
  • Single-lane exit with photoelectric sensor to sense whether lid is right side or wrong side up.
  • Non-contact, air actuated re-orientation system.
  • Vacuum elevating conveyor with alignment guide to align oriented lids into single file.
  • Vacuum controlled lid pre-spin and feed station to feed oriented lids onto the accumulation conveyor or "spin bars".
  • Two-lane, three "spin bar", 7' accumulation conveyor, allowing 55" long stacks.
  • Stainless steel catch pan to catch lids, which fall from, spin bars.
  • Heavy-duty, 2" x 2" extruded frame, caster mounted for easy movement.
  • Motor, 3/4 HP (480/3/60, 1800 rpm) with variable pitch sheave control.

Model RCL-2000 Lid Stacking and Packaging System

    • Two - 4 foot diameter unscrambler discs and the new non-step pulley reject assembly, inner disk mechanism, pre-escapement tunnel and paddle.
    • Vacuum belt exit conveyor for feeding parts to orientation section.
    • Photoelectric sensors for lid orientation sensing
    • Vacuum "waterfall" conveyor changing lid orientation from horizontal to vertical
    • Four-lane spin bar conveyor to deliver the lids to pick and place head.
    • IDEC microprocessor control system
    • Servo actuated pick and place unit to transfer stacks to the array forming queue table
    • Multi lane spin bar storage system to array the stacks in the carton pattern
    • Multi lane servo pick and place system with provision and programming to pick and place both layer separators and stack patterns
    • Carton indexing and positioning system to deliver boxes into and out of the filling position
    • Allen Bradley SLC Series Microprocessor to handle the additional logic sequencing required for case packing

Back to Top

Robot Based Lid Handling Systems

Back to Top

Robot Based Technical Parts Handling Systems

Back to Top

Robot Based Medical Parts Handling Systems

Back to Top

Robot Based Consumer Parts Handling Systems

Back to Top

Various Case Packing Options

Back to Top

New Technology

Back to Top



Complete the form below to request solutions from CBW Automation:


* indicates required field.
Contact Information:




Your privacy is of the utmost importance. Information submitted here is not used for any other purpose than to provide you with product information. Read the full Privacy Policy.